Saturday, September 17, 2011

Manufacture of Glass

The manufacture process :
  1. The basic ingredients used in manufacture of glass are silica , limistone and soda ash . 
  2. These ingredient are first ground finely and mixed in a proper proportion . The mixture is known as frit 
  3. Cullet (broken or scrap glass )are fed also into the furnace to cause initial melting action , resulting in a sticky mass full of bubble . 
  4. Further heating will cause loosing its viscous nature and become watery liquid , allowing all bubble to rise to the surface .
  5. The molten glass is cooled and it is worked and shaped (formed ) when it is viscous . 

Glass products are produced by several basic processes , or method such as .


  1. Blowing by mouth 
  2. Drawing 
  3. Casting by float 
  4. Rolling 
  5. Pressing or Extrusion . 
Forming Process /Method

  • Blowing + Moulding  (blowing by mouth ) 
  • This process is used to make small glass product . This involves blowing the viscous glass into shapes . 
Application .
  • Used to make / manufacture : Antique sheet glass and sand bottles . 
Forming Process /Method

2) Drawing
  • The molten glaurs is put into a tank .
  • An iron grille known as a 'bait" is lowered into the tank . 
  • The molten glass sticks to the grille and it is slowly lifted up , thereby drawing with it a sheet glass  . 
  • The sheet of glass passes through annealing tower as it is pulled up . 
  • The glass is then gradually cooled as it get higher . 
  • The glass is cut , inspected , stored and dispatched .
Application
-Used to make sheet glass ( for window ) .

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